Sheet and Tube Processing Industry

Sheet and Tube Processing Industry

In Sheet and Tube Processing Industry, it is essential to reliably detect double sheets and, of course, to detect weld seams.

As many of these products are manufactured in automated specialty machinery, double sheet detection as well as weld seam detection and positioning systems are a necessity.

Applications

Please choose your Application

Destacker

Typical applications of a single-sided double sheet detection system. The sensor is mounted in a spring-loaded vacuum cup assembly. The suction cup has no lifting function; its sole purpose is pressing the sensor vertically against the sheet.

Product

  • UDK20
    Single Sided Double Sheet Detection with air gap tolerant sensors for all metals.
  • E20
    Single Sided Double Sheet Detection with air gap tolerant sensors for ferromagnetic metals.

Accessory

  • Sensor brackets
    Our sensor brackets are specially designed to guaranty the safety of double sheet control. For every application we got the right sensor bracket, which fits perfectly for our sensors.

Bending cell

Double sheet control during robot loading and sheet manipulation in a bending cell/press brake.

Product

  • I20
    Noncontact dual head double sheet detection for ferrous and nonferrous materials.
  • I100
    Cost-effective Double Sheet Detection with dual head sensors.

Robot-Loader

Product

  • UDK20
    Single Sided Double Sheet Detection with air gap tolerant sensors for all metals.
  • E20
    Single Sided Double Sheet Detection with air gap tolerant sensors for ferromagnetic metals.

Metal sheet processing

In general sheet metal processing, it is essential to reliably detect double sheets and, of course, to detect weld seams.

Product

  • UDK20
    Single Sided Double Sheet Detection with air gap tolerant sensors for all metals.
  • E20
    Single Sided Double Sheet Detection with air gap tolerant sensors for ferromagnetic metals.
  • SND40 Flat
    SND40 offers the highest possible flexibility in the detection of joints.

Testing of extruded aluminum tubes

This application describes the recognition of faults in extruded aluminum tubes. These tubes are used for the production of refrigerator condensers. 

The tubing manufacturer must ensure that the tubes are not perforated. The quality of the tube is controlled in this application with the modular encircling coil system EC15. For the analysis of the measurements, the Universal Fault Detection System UFD40 is the ideal solution. 

The UFD40 signalizes the material defect via an I/O or a fieldbus interface. So the faults can be marked or cut out to ensure the production of quality products.

Product

  • UFD40
    With an encircling coil sensor combined with the UFD40, the tube connections can be easily found and separated.

Tube bending machine

While tube bending it is crucial to know the position of the weld seam, so it won’t come to cracks and breaks in the material.

Product

  • SND40 Round
    In combination with the suitable sensor, the SND40 can be used for detecting longitudinal weld seams, for all metals.

VIDEO ► Double Sheet Detection

VIDEO ► Weld Seam Detection

VIDEO ► Double Sheet Detection in Press Lines

VIDEO ► SND40 - Weld Seam Detection in Bending Line

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